Xi 05M ETH

The Optris Xi 05M is a short-wavelength infrared camera that offers innovation, affordability, and precision in non-contact thermal imaging of challenging objects. Designed to operate within the short-wavelength infrared range (05M: 500 – 540 nm), this infrared camera is engineered to capture measurement data for precise surface temperature analysis of hot steel, iron, brass, copper, tin, carbon, ceramics, and semiconductors. Addressing the rigorous demands of various industries, the Optris Xi 05M offers wide elevated temperature measurement ranges, exceptional accuracy, and customizable field-of-view configurations.

Measurement objects composed of non-reflective materials typically exhibit high and stable emissivity, regardless of surface texture, particularly within long-wave spectral ranges. In contrast, metallic and reflective materials demonstrate low emissivity at long infrared wavelengths. This low emissivity in the long-wavelength infrared spectrum leads to inconsistent and unreliable temperature measurement results.

The short-wavelength spectral range of the Xi 05M MeltScope infrared camera aligns with the peak emissivity of most metallic materials, facilitating accurate remote temperature measurement. According to Planck’s radiation law, significantly more infrared radiation is emitted at shorter wavelengths, which reduces the impact of emissivity variations on measurement repeatability. Consequently, non-contact temperature measurement of reflective materials at elevated temperatures should utilize the shortest feasible wavelength, given the higher temperature measurement range. The Xi 05M infrared camera is equipped with autonomous thermal hot spot detection, increasing its effectiveness in monitoring and inspection applications. Designed and manufactured in Germany, the Xi 05M demonstrates superior precision, accuracy, and repeatability compared to long-wavelength infrared cameras.

The Xi 05M infrared camera provides mid-resolution thermal imaging at 396 by 300 pixels, supporting temperature measurements from 950°C to 2450°C without the need for sub-ranges. Its high distance-to-spot-size ratio enables precise temperature data collection from substantial distances, exceeding the optical performance of contemporary pyrometers. The motorized focus feature allows for remote and precise adjustment of the focal point on measurement targets.
The industrial-grade construction of the Optris Xi 05M MeltScope ensures reliable operation in challenging industrial settings, supporting process engineers in obtaining accurate infrared temperature measurements. Its compact, durable, and waterproof design is suitable for both fixed installations and mounted configurations, ensuring longevity in various manufacturing environments.

Featuring Ethernet as its primary interface, the Optris Xi 05M facilitates seamless connection to computers with a frame rate of 20 Hz for the full-size image. The USB interface, also at the Optris Xi 05M, utilizes Ethernet as its primary interface, supporting a 20 Hz frame rate for full-size images. A USB interface, also operating at 20 Hz, is available for sub-images of 132 by 100 pixels. Autonomous operation reduces the need for complex software development, facilitating straightforward integration into control systems. Additional features include automatic spot detection, direct analog output (0/4-20mA), and compatibility with industrial fieldbus protocols such as Ethernet/IP, Modbus TCP/IP, RS485, and Profinet. These capabilities make the Xi 05M suitable for original equipment manufacturer (OEM) applications, simplifying integration into industrial machinery. Suitable for researchers seeking an affordable IR camera with a powerful software platform for thermal image processing and temperature data collection. Developer kits are also available for integrators developing application-specific software solutions.

These features improve the infrared camera‘s capacity to deliver accurate and reliable surface temperature measurements in applications such as quality control, condition monitoring, and research and development. The Xi 05M’s flexibility supports integration into diverse industrial systems, increasing adaptability to specific operational requirements. Its advanced capabilities establish the Optris Xi 05M as a robust and cost-effective solution for fixed-install infrared imaging in industrial contexts.

The Xi 05M infrared camera is compatible with a wide range of accessories designed for challenging environmental conditions. These include a water-cooled housing that extends the operating temperature range to 250 degrees Celsius and air purges that maintain lens cleanliness for continuous measurement in dusty settings. Additional accessories include mechanical mounting options, electrical interfaces, and connection cables.

Thermography software optris PIX Connect is included and license-free.All infrared cameras are delivered with the thermography software optris PIX Connect, developed specifically for the extensive documentation and analysis of thermal images. The Windows-based PIX Connect software enables users to tailor the infrared cameras to meet specific requirements. It analyses live and recorded temperature data and triggers alarm signals for process integration.The key to leveraging the Optris infrared camera is a correct configuration. This includes detailed device-specific configurations such as frame rate, measurement range adjustments, external communication settings, and USB/Ethernet configurations. Moreover, PIX Connect facilitates firmware updates and the download of configuration files over the Internet. PIX Connect Optris offers several different SDKs for our Xi and PI thermal imaging cameras. Depending on the operating platform, the infrared camera, the coding language, and the hardware platform, different software interfaces can be utilized: SDK The Optris IRmobile allows users to set up and commission an Optris infrared pyrometer or infrared camera with an Android smartphone or tablet. This tool becomes handy for commissioning and aligning the infrared camera‘s field of view or adjusting the configuration. The app analyzes the connected infrared camera‘s live infrared image stream with auto hot and cold spot detection. For pyrometers, a temperature-time diagram or the video signal is displayed. This app works on most Android devices running 5.0+ with a USB port supporting USB-OTG (On The Go). Google Play

Can I trust the temperature measurement of a single pixel?

Due to the diffraction-limited nature of infrared optics, the optical resolution and image quality are physically limited. As the dimensions of the individual pixels are in the same range as the infrared wavelength, users shall ensure that the target is larger than the camera’s MFOV.

What is the speed of the Xi 05M thermal camera in autonomous operation?

20 Hz

How do I configure the IP addresses for the Xi 05M thermal cameras?

Use the PIXConnect software to configure Ethernet settings and the autonomous mode.

Does the thermal camera support DHCP in the Ethernet mode?

No, the camera must be assigned to a static IP address.

Do I need software to run the infrared camera?

No, the infrared camera can run without the support of a computer. However, for setup and configuration, the software PIXConnect is necessary.

Can I use the Xi 05M thermal camera with metals?

Yes. The Xi 05M is especially designed and optimized for hot metal objects.

How do I focus the thermal camera?

The motorized focus can be set with the PIXConnect software. In the PIXConnect software, click on the “distance” button in the toolbar and use the slider.

Where is the Xi 05M thermal made, and does it contain memory components sourced from outside the U.S. or the European Union?

The Xi 05M is designed, manufactured, and calibrated in Berlin, Germany. Some electronic components may be sourced from outside the EU or the US. Still, it is important to note that the Xi 05M does not store any thermal images or temperature values in non-volatile memory. The Xi 05M only stores full thermal images, thermal video (.ravi files), and temperature values in the customer PC hosting the PIX Connect software necessary to operate the camera. The camera uses memory components inside the camera electronics, which may be sourced outside the EU or the US, to store a reference picture (also called dark picture) of the non-uniformity correction paddle or flag and some reference temperatures used to correct temperature drift. All these memory elements are deleted when the power to the camera head is terminated.

Can the Xi 05M thermal camera operate without a connection to a computer?

The Xi 05M can calculate the temperature autonomously without a computer. The temperature data can either be transmitted via the USB or Ethernet interface or output via the process interface. Fieldbus communication is also available.

Can the Xi 05M thermal camera send temperature information from spots or areas to my PLC?

The Xi 05M can send temperature information or temperature alarms from the Process Interface connection on the back of the camera. A cable with integrated electronics and a terminal block is included with the camera. It can be programmed in PIX Connect software as an Analog Input (AI) and Digital Input (DI) to control the thermal camera or as an Analog Output (AO) to control the process. The signal level is always 0-10 V (DI = 24V). An optional industrial process interface is also available, delivering up to three independent temperature values or alarms to a user-supplied PLC. USB-RS485 adapters are available for applications with output requirements for more than three areas.

What are the associated part numbers for this product?

OPTXI05MO14T245

Is your infrared camera long-wave (LWIR) or short-wave (SWIR/MWIR)? What’s the typical frame rate? What’s the IFOV (instantaneous field of view / pixel size)? And does it connect to a PC via USB, or what other platforms/interfaces are supported (e.g., Ethernet, etc.)?

Optris provides different types of IR cameras with different wavelengths. Here you can find an overview of the different camera types regarding the spectral ranges, the typical frame rates and the interface versions (USB or Ethernet (ETH)):
Long-wave (LWIR) cameras (spectral range 8-14 µm):
– PI400i LT (80Hz, switchable to 27 Hz),
– PI450i LT (80Hz, switchable to 27 Hz),
– PI640i LT (32 Hz (640×120 px @ 125 Hz),
– Xi80 LT ETH (50 Hz),
– Xi400 LT USB (80Hz, switchable to 27 Hz),
– Xi410 LT ETH (25 Hz (connected via Ethernet,4 Hz connected via USB),
– Xi640 LT USB (32 Hz)
Long-wave (LWIR) cameras (spectral range 7,9 µm):
– PI450iG7 (80Hz, switchable to 27 Hz),
– PI640iG7 (32 Hz (640×120 px @ 125 Hz)
Middle-wave (MWIR) cameras (spectral range 3,9 µm):
– Xi320MT (30 Hz)
Short-wave (SWIR) cameras:
– PI1M (0,85-1,1µm), 32 Hz (382×268 px @ 80 Hz, (switchable to 27 Hz)/ 72×56 px/ 764×8 px @1 kHz)),
– PI08M (780-820 µm), 32 Hz (382×268 px @ 80 Hz, (switchable to 27 Hz)/ 72×56 px/ 764×8 px @1 kHz)) ,
– PI05M (500-540 µm), 764×480 px @ 32 Hz/ 382×288 px @ 80 Hz (switchable to 27 Hz)/ 72×56 px/ 764×8 px @ 1 kHz,
– Xi1M ETH (0,85-1,1µm), 396×300 px, 20 Hz, 396×8 px (auton.: 396×1 px), 500 Hz, 0,85-1,1 μm, Ethernet, USB 2.0 (only 20 Hz), Auton. operation,
– Xi05M ETH (500-540 µm), 396×300 px, 20 Hz, 396×8 px (auton.: 396×1 px), 500 Hz, 500-540 nm, Ethernet, USB 2.0 (only 20 Hz), Auton. operation
The following digital interface kits are for the Xi 80/ 410/ 05M/ 08M cameras available:
– Ethernet TCP/IP / Modbus TCP interface kit
– EtherNet/IP interface kit
– Profinet kit
You can see the IFOV (instantaneous field of view / pixel size) for your IR camera with the different available optics in the optics calculator on the Optris website: Optris IR Camera Calculator (https://optris.com/optris-calculator/camera/)
Example:

What is the bit depth of our camera?

The bit depth of our cameras is 14 bit. The data has 16 bit but only 14 bit are used for the Temperature Data and the other 2 bits are not used

Can we send the raw ADU data from the camera to another commercial software for processing?

As a rule, we do not disclose any information about raw data. The only option is to use the Connect SDK to output the camera’s ADU values as a matrix. However, these ADU values are uninterpreted. The cameras can send the temperature information and the color information to another commercial software for processing.

Does changing the mode from Temperature to ADU in the Connect SDK change the way that the image is displayed?

No , the way the image is displayed does not change. You can see this in the software examples provided with the PIXConnect software (See the menu HELP => Connect SDK => Examples). Under the configuration menu => External communication => ConnectSDK you can change the mode from “Temperatures” to “ADU”. This has no influence on the displayed image.

Our company designs and supplies camera systems for steelmaking processes and is exploring different camera types. For this application, would you recommend long-range, near-infrared, or short-wave infrared models?

For steelmaking processes we recommend short-wave infrared cameras as the PI 1M camera, PI 08M camera, PI05M camera , Xi1M camera or Xi 05M camera. Use the lowest wavelength / spectral range as possible!

Which Optris infrared cameras support integration with machine learning frameworks? Do they provide raw thermal image data access via SDK/API (e.g., the OTC SDK), allowing developers to apply custom ML models for tasks like segmentation, classification, or predictive thermal analysis?

The IR cameras do not provide any raw thermal image data access. You get the temperature data via the SDK (OTC SDK) from the camera to your process.

Which Optris infrared camera is best for measuring temperatures during welding processes?

– The choose of the correct Optris infrared camera depends on the temperature range and the type of the welding process.
– For plastic welding , a PI/Xi LT camera can be used (8-14 µm)
– For metal (e.g. steel applications) a short wavelength camera PI 1M/08M/05M , Xi 1M , Xi05M should
be used (0.85-1.1 µm , 780-820 µm , 500-540 µm)
– For laser welding applications Optris provides IR cameras with a blocking filter.

After connecting the Optris Xi 05M to PIX Connect via Ethernet, I get a “frame timeout” error and the infrared image doesn’t appear at all. The camera has the correct IP address and responds to ping. What could be causing this?

Go to Settings/Camera or via search and type in „camera“
and then activate the button “allow apps to access your camera”.

• Infrared camera Xi 05M
• Ethernet / PoE cable (1 m)
• USB cable (1m)
• Cable for output/input (1 m) incl. terminal block
• Mounting bracket with nut
• Software package optris PIX Connect
• Quick Start Guide