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Thermal Glass Inspection Systems

Accurate Temperature Measurement for Tempered and Low-E Glass

Optris Infrared GIS series label

Traditional methods struggle to measure the temperature of Low-E glass because they typically operate from above after the glass exits the furnace. The Bottom-Up Glass Inspection System is a compact package for process control in low-E glass tempering. Two infrared imagers mounted beneath the line line-scan the uncoated underside of the glass, even with obstructions in the field of view. A pyrometer detects breakage, electronically controlled shutters protect the optics, and line-scan software reconstructs full-sheet thermal images and calculates the produced glass area.

BUGIS PIXConnect Glass

When to use Bottom-Up Glass Inspection Systems?

 

Bottom-Up Infrared Glass Inspection System

  • When infrared cameras can be installed beneath the furnace exit, between the furnace and quench, with at least one free roller gap for an unobstructed view of the glass underside.
  • When the tempering line mainly runs Low-E or coated glass, and coating-independent temperature measurement is required by viewing the uncoated, high-emissivity underside, avoiding emissivity deviations and frequent parameter changes.
  • When temperature should be captured as close as possible to the furnace outlet, before the quench, to obtain precise cross-sectional profiles for recipe optimization, flatness control, and consistent mechanical strength.

Why the Bottom-Up Infrared Glass Inspection Systems?

  • Bottom-up system for coating independent temperature measurement from underneath
  • High-resolution bottom-up glass inspection system for process control in glass tempering machines
  • Excellent 1600 px resolution on a maximum 4.3 m scan width at 900 mm distance
  • Integrated ultra-fast glass breakage detection combined with a digitally controlled lens protection system (DCLP)
  • No cooling or air purge requirement
  • Glass area calculation
  • Automatic Adjustment of the scan line (Automatic Line Adjustment – ALA)
  • Pre-assembled system for easy installation on glass tempering furnaces

Bottom-Up GIS: Millisecond Glass Break Detection for Maximum Uptime

Integrated ultra-fast glass breakage detection works with a digitally controlled lens protection system (DCLP) to trigger shutters within milliseconds. This setup protects infrared optics from falling shards, reduces downtime, and improves safety and system availability.

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