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Research Projects with Optris

Optris pyrometers and thermal cameras are part of collaborative research projects where accurate, non-contact temperature data is essential. We work with universities, institutes, and industrial labs to equip experiments in materials science, semiconductors, energy systems, biomechanics, combustion, and aerospace. Our goal is to provide calibrated pyrometers, thermal images, and quick spot measurements, all without interfering with the setup.

In these projects, we usually offer equipment, consultation, engineering, and customization.

The list below shows our partners, application areas, Optris roles, instruments used, and key outcomes, which include datasets, methods, and publications. It includes links to public outputs where possible. Confidential project details remain protected under the relevant agreements.

01. IDEEL: Implementation of Laser Drying Processes

The IDEEL project investigates laser drying as an energy-efficient alternative for lithium-ion battery production. Inline temperature monitoring supports precise process control, reduces material waste, and enables the technology to be scaled from laboratory to industrial production. The approach could lower energy use, space requirements, CO₂ emissions, and manufacturing costs.

01. IDEEL: Implementation of Laser Drying Processes

02. OsTOS: Oven System for Tailored Organo Sheets

The OSTOS project develops textile-based sensor systems for monitoring strain and deformation in lightweight structures. Flexible sensor networks are integrated into composite materials to detect stress points continuously and without invasive inspection. The technology supports predictive maintenance, improved structural safety, and lower lifecycle costs in aerospace, automotive, and civil engineering.

02. OsTOS: Oven System for Tailored Organo Sheets

03. Polyline: Integrated Line Application of Polymer

The PolyLine project develops a flexible and fully automated system for integrated industrial production. Cyber-physical systems, robotics, automated guided vehicles, and data-driven control enable efficient coordination across diverse manufacturing processes. The approach improves scalability, reduces waste and operating costs, and supports sustainable, future-ready production.

03. Polyline: Integrated Line Application of Polymer

04. AutoPV: Autonomous Mobile Measuring

The AutoPV project develops an autonomous robot for inspecting and maintaining ground-mounted photovoltaic systems. Using navigation sensors, cameras, and a 3D laser scanner, the robot moves independently through the solar farm. An infrared camera detects faulty modules, while integrated scythes remove vegetation beneath the panels.

04. AutoPV: Autonomous Mobile Measuring

05. InSensa: Adaptive Process Control in Metal 3D Printing

The InSensa project develops advanced sensor and control systems for detecting and preventing errors in laser-based additive manufacturing. High-speed pyrometry, thermography, OCT, and 3D imaging enable multimodal process monitoring. Real-time laser power control responds within 50 µs and improves surface roughness by 20%, supporting future automatic defect detection.

05. InSensa: Adaptive Process Control in Metal 3D Printing

06. HP3D: Large-Volume Components from Random Plasticss

The HP3D project develops a highly productive system for additive manufacturing of large thermoplastic components. Industrial robots, modular extruders, temperature control, laser post-processing, and process monitoring enable parts larger than one meter to be produced from standard plastic granules. The system also supports multi-material designs and integrated functional elements.

06. HP3D: Large-Volume Components from Random Plasticss

07. SmartScan: Thermal Simulation of Laser Scanner Optics

The SmartScan project develops simulation methods for predicting temperature distribution and deformation in laser scanner optics. An equivalent heat source model, validated through irradiation and thermal measurements by Optris and project partners, accurately represents laser-induced heating. The results support focus-shift evaluation and more efficient design of complex multi-lens systems.

07. SmartScan: Thermal Simulation of Laser Scanner Optics

08. DIRTH: Mobile Thermal Imaging for Surgery

The DIRTH project develops a portable infrared thermography system for use in operating rooms. The compact device enables contactless monitoring of temperature and tissue blood flow with high spatial and thermal resolution. Advanced software supports static and dynamic image analysis, improving usability for surgical applications such as plastic surgery.

08. DIRTH: Mobile Thermal Imaging for Surgery

09. MicroUAV: Sensor System for Biodiversity Detection

The MicroUAV project develops a lightweight, modular sensor system for biodiversity monitoring with unmanned aerial vehicles. SWIR, VIS, NIR, and thermal sensors are combined to measure vegetation moisture and other environmental parameters. The system supports applications in precision agriculture, forestry, floodplain monitoring, and plant disease detection.

09. MicroUAV: Sensor System for Biodiversity Detection

10. Laser Welding Process on CrNi Steel Shells

This project investigates laser welding of ultra-thin CrNi steel shells for thermally resilient vacuum insulation panels. High-speed thermography is used to analyze micro-weld seams in 50 µm stainless steel cladding. The new design aims to withstand temperatures above 80 °C and expand the use of vacuum insulation in demanding applications.

10. Laser Welding Process on CrNi Steel Shells

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