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Accessories for Infrared Cameras

Explore Optris' accessories for optimal integration of IR cameras in extremely rough and hazardous environment

The Optris Commitment to Industrial Deployment

The Optris infrared camera product line is deployed worldwide in a variety of applications including research and development applications but the most common placement for Optris IR cameras in is industrial process environments. Metal, plastics, glass, automotive and scores of other process industries use Optris cameras in harsh industrial environments 24 hours a day; seven days a week.

That is why Optris is one of the only infrared camera manufacturers to augment its rugged IR camera product line with a full product line of accessories designed in Germany by the same engineers that design our IR cameras. Our cooling jacket designs are informed not only by an understanding of external radiant heat loads but also by an intimate understanding of where our cameras generate heat and how to channel that heat effectively away from the camera body.

Our air purging systems are developed with direct customer feedback and powder filled testing chambers that help us visualize and understand how particles and vapors interact with our lens surfaces. Our shutter systems receive a signal from an Optris pyrometer positioned under the glass and close over the IR camera optics in less than 100 milliseconds to protect it from a shower of glass shards when the glass breaks.

Before you purchase an infrared camera for your industrial environment, check out the accessories built for that camera that not only insure camera survival but also guarantee critical accurate temperature measurements for years after installation.

Cooling Jacket Advanced

The Cooling Jacket Advanced was designed to protect the Optris Precision Line (PI-Series Cameras) and accessories from harsh industrial environments. Because image and temperature data are transmitted to a PC located away from the process, it is critical to insure that the cooling jacket has provisions for not only protecting the camera but also for mounting and cooling the USB Gigabit Server that sends this data via ethernet to the PC.

Cable cooling systems have also been engineered to extend the ambient operating temperature for the cables from 250 °C (482 °F) without cable cooling to to 315 °C which matches the protection offered the camera mounted in the cooling jacket. The same cooling jacket also has provisions for mounting the industrial process interface module that can communicate temperature or alarm information directly to your PLC. The Cooling Jacket Advanced includes an integral air purging system and also has a mounting interface for the more robust laminar air purging system for severe dust or vapor filled environments

Product Details

Xi-Series Shutter System

The Xi-Series Shutter System protects the IR camera optics from falling debris or excessive periods of exposure to dust or vapors that could coat the optics and impact the accuracy of temperature measurements. The mechanism not only closes over the optic. It retracts into the face of the optic to prevent any contamination that could coat or damage the camera lens. In standard mode, the system reacts to inputs in 100 milliseconds (ms) but the system also includes a special fast-closing mode that will close the optics 30 ms after signal input is received from a PLC or external Optris pyrometer through the included shutter control box. The shutter can also be closed remotely on-command from PIX Connect software through the industrial process interface module. The shutter system has been designed to be used with or without the cooling and air purging accessories.

Product Details

 

Xi-Series Air Purge System

The laminar air purge accessory for Xi-Series cameras is highly recommended for environments where dust or vapors could coat the camera optics attenuating the IR signal. It is designed to work with our without the water cooled housing or shutter system. The air purge system has been designed to move airborne contaminants past the camera optics from any of four different user selected directions optimizing the efficiency of purging based on the unique particulate circumstances of each mounting location.

Product Details
Optris Outdoor Protective Housing for Xi 400 Thermal Camera for Condition Monitoring

Outdoor Protective Housing

Many IR camera deployments need to support areas fully exposed to outdoor environments. To support these applications, the Outdoor Protective Housing has been designed to protect both PI and Xi series Optris cameras in temperature environments from -40 °C/ °F to 50°C (122°F). The housing features an integrated heater and fan that engage at a user set temperature threshold. The housing also includes provisions for mounting and external terminals for the USB Gigabit server for applications to support a long distance ethernet connection to the remotely located PC hosting the PIX Connect software. Mounting and external terminals are also included for the Industrial Process Interface which can communicate temperature and alarm signals to your PLC.

Air purging is integrated into the external window to keep the window free from attenuating dust or vapors. A variety of infrared windows are available for the various detector and wavelength response variants in the Optris product line.

Product Details

Why Optris Accessories for IR Cameras?

  • They are designed by Optris for Optris IR Cameras
  • Protection for IR Cameras from harsh industrial conditions
  • A variety of optic options that optimize your IR camera for your application and mounting location
  • Various digital and analog outputs easily share temperature information with your PLCs

Mechanical

Robust and Rugged Outdoor Protective Housing for PI and Xi Series Infrared Cameras

Optris Outdoor Protective Housing for Xi 400 Thermal Camera for Condition Monitoring front view

Outdoor Protective Housing for PI and Xi Series

The outdoor protective housing for Optris infrared cameras offers robust protection in harsh environments. It is compatible with all Optris infrared cameras and shields against dirt, dust, and moisture. Features include an integrated heating system, durable aluminum construction, IP66 rating, protective window, and air purge collar. It can house an additional USB server and industrial PIF integration, and it ensures efficient operation and extended lifespan for your cameras.

Made for Outdoor Protective Housing of Infrared Cameras

Wall Mount

Wall Mount

The Wall Mount securely attaches the Outdoor Protective Housing of Optris infrared cameras to walls, ensuring stability in industrial and outdoor settings. Made of aluminum, the housing withstands harsh environments and extreme temperatures, protecting the cameras. Equipped with a cooling fan and heater, it maintains optimal conditions. The wall mount ensures easy installation and secure attachment, ideal for condition monitoring applications.

Advanced Protection, Air Purging and Cooling Solution for High-Temperature Applications

ACxxxCJA Cooling Jacket for enhanced thermal performance

Cooling Jacket Advanced for PI Infrared Cameras and High-Performance Pyrometers

The Optris CoolingJacket Advanced protects infrared thermometers and cameras in high-temperature environments up to 315°C. Pyrometers can withstand 250°C. It features water cooling, optional protective windows, and a modular design for easy integration of devices and optics. The quick-release chassis aids maintenance, and the extended version supports components like the PI NetBox. Constructed from durable V2A material, it offers an IP65 rating and air purging.

Ensuring Clear Optics and Accurate Infrared Measurements

Xi Series Laminar Air Purge

Xi Series Laminar Air Purge

The Xi Series laminar air purge maintains a clear optical path of the infrared camera in harsh environments. It is effective against dust, smoke, and fumes for accurate infrared temperature measurements. It is supplied with a matched protective window for the IR cameras spectral sensitivity. Unlike other air purges for optical measurement instrumentation, it ensures no dust accumulates on the lens edges due to the uniform, steady airflow, and the unique laminar airflow design. Compatible with water-cooled housing and shutters, it enhances reliable infrared temperature monitoring.

Active Cooling for Xi Series Infrared Cameras in Harsh and Hot Environments

Water Cooled Housing for Xi Series

Water Cooled Housing for Xi Series

The Xi Series water-cooled housing ensures optimal performance of Xi infrared cameras in high-temperature industrial environments up to 250°C. It is made of durable stainless steel and includes a mounting bracket for precise positioning. With a recommended water flow rate of 1-5 liters per minute below 30°C, it prevents overheating. Compatible with shutter and air purge accessories, it protects the camera lens from contaminants for accurate temperature measurements.

Made for Xi Infrared Cameras

Assembling Kits for Xi Water Cooling Accessory

Assembling Kits for Xi Water Cooling Accessory

These mounting kits are essential when using the water-cooled housing with Optris infrared cameras. When ordering a Xi infrared camera with a water-cooled housing, the Optris manufacturing team will install and test the camera within the housing. These accessory kits include consumables and the service for mounting the camera into the water-cooled housing and allow for customization, including the optional use of the Xi shutter and Xi laminar air purge system.

Made for the PI series

Optris Protective Housing for PI 450i / PI 640i Thermal Camera for harsh environments

Protective Housing for PI Series

This accessory is a very affordable protective housing for the Optris PI series infrared cameras. This stainless steel housing includes a mounting base and a sun shield to protect the camera in harsh environments. The mounting bracket features two-axes adjustability, allowing for precise and flexible positioning of the infrared camera. This adjustability ensures the camera can perfectly align for optimal performance in various industrial and scientific applications.a

Infrared Microscope Accessory Kit for Pi 640i Infrared Camera

Microscope adapter kit for Optris PI infrared cameras in micro thermal measurement
  • PI 640i Microscope Accessory Kit 28 µm
  • PI 640i Microscope Accessory Kit 640 × 480 px
  • PI 640i Microscope Accessory Kit -20 – 1500 °C
  • PI 640i Microscope Accessory Kit up to 50 °C
  • PI 640i Microscope Accessory Kit

PI 640i Microscope Accessory Kit

The Optris Microscope optics is an accessory for customers with the PI 640i infrared camera and another interchangeable optic. This microscope optic enhances the PI 640i’s capability to thermally analyze entire circuit boards and detailed macro shots of individual components. Its high-quality thermal and geometric resolution ensures effective and precise functional testing of electronic products.

Plastics
Polymers
Composites
Organic Materials
Non-reflecting Metals
Ceramics
Semiconductors
Glass
Microscopic objects

Infrared Microscope Accessory Kit with 2X Magnification for Pi 640i Infrared Camera

Microscope stand accessory for Optris PI infrared camera close-up measurement

PI 640i Microscope MO2X Accessory Kit

The microscope optics kit for the PI 640i infrared camera offers 2X magnification and precise temperature data for small electronic devices and MEMS, essential for semiconductor applications. It visualizes thermal variations and measures minute targets, leveraging the cameras detector resolution. The optics can detect temperature changes of extremely tiny structures down to 8 µm size within a 5.4 mm x 4.0 mm field of view, ensuring accurate measurements with a 4 x 4 pixel MFOV.

Temporary Stable Mounting for all Optris Infrared Cameras

Table Tripod

Table Tripod

The compact table tripod ensures precise alignment of Optris PI and Xi infrared cameras in labs, R&D, field tests, and industrial measurements. Compatible with all PI models and Xi mounting brackets, it offers a secure setup. Its adjustable design allows optimal positioning for accurate thermal data collection. Durable and reliable, it is essential for precise measurements and stable images in various applications.

Made for the PI Infrared Camera Series

Mounting Base, Adjustable in Two Axes

Mounting Base, Adjustable in Two Axes

This accessory is a high-quality mounting base designed explicitly for Optris PI infrared cameras. Constructed from robust stainless steel, it ensures durability and longevity even in harsh environments. The mounting bracket features two-axes adjustability, allowing for precise and flexible positioning of the infrared camera. This adjustability ensures the infrared camera can perfectly align for optimal performance in various industrial and scientific applications.

Optical

Front Mounting Unit for PI Infrared Camera inside the Cooling Jacket Advanced

CoolingJacket Advanced Focusing Unit for PI Infrared Camera

CoolingJacket Advanced Focusing Unit for PI Infrared Camera

The focusing unit in the Cooling Jacket Advanced aligns and stabilizes the PI infrared camera, ensuring it is correctly positioned and focused on the target. It secures the camera within the Cooling Jacket, preventing movement. Accommodating various optics, it allows for easy installation, adjustment, and replacement. Consisting of external and internal parts, it maintains the camera’s optimal position, ensuring consistent performance in harsh conditions.

Extra Level of Protection for Infrared Imager Optics inside the CoolingJacket Advanced

Protective Windows

Protective Windows

The protective window for CoolingJacket Advanced or Outdoor Protective Housing shields infrared imager and pyrometer optics from dust and dirt. Available sizes are 50.8 mm x 3 mm for outdoor housing and 67 mm x 3 mm for air purge laminar systems. Material options include Germanium, Zinc-Sulfide, Silicon, Borofloat, and Sapphire, compatible with various bandwidths including LT, G7, P7, 4M, 05M, 08M, 1M, 2M, 3M, MT, F2, F6, and G5.

Essential Infrared Camera Lens Protection for Harsh and Dusty Environments

Protective Window for Laminar Xi Air Purge

Protective Window for Laminar Xi Air Purge

The Protective Window for the Laminar Xi Air Purge maintains a clear line of sight in harsh industrial environments. Each infrared camera type in the Xi series has different spectral sensitivities, so selecting the appropriate protective window is essential. The laminar air purge system ensures high transmission and keeps the lens clean from dust, smoke, and contaminants, ensuring accurate temperature measurements.

Made for the PI400i /450i Series with Superior Optical Performance

80 degree lens accessory for Optris PI 400 and PI 450 infrared cameras

Exchangeable lens for PI400i /450i and PI450i G7 (ACPI4XXIxxx)

The PI400i /450i and PI450i G7 are infrared cameras for researchers and process engineers with a wide temperature range from -20°C to 900°C (extendable to 1500°C). Its range of exchangeable lenses, from 18° to 80° field of view, allows precise customization. The PI series offers excellent optics quality with a small Minimum Field of View (MFOV), ensuring high precision and clarity in temperature measurements.

Made for the PI640i Series with Superior Optical Performance

Exchangeable Lens for PI640i and PI640i G7

Exchangeable Lens for PI640i and PI640i G7

The high-performance thermal imagers optris PI 640i and PI 640i G7 are small, capable, and precise infrared cameras with VGA resolution, delivering superior infrared image quality. Its range of exchangeable lenses, from 15° to 90° field of view, allows precise customization. The PI series offers excellent optics quality with a small Minimum Field of View (MFOV), ensuring high precision and clarity in temperature measurements up to 1500 °C.

High-E Stickers to Measure Reflective Surfaces and Determine Emissivity

Emissivity Labels

Emissivity Labels

An emissivity sticker improves the accuracy of infrared thermometers and thermal imaging cameras by providing a known emissivity value of 0.95. Different materials emit thermal radiation with varying efficiency, affecting temperature readings. By applying the sticker to a surface, the infrared sensor reads the temperature of the sticker’s consistent emissivity, eliminating measurement deviations from reflective or low-emissivity surfaces, and ensuring accurate and reliable measurements.

Interfaces

For Installations without Power Outlets

PoE Injector for PI NetBox or USB-Server

PoE Injector for PI NetBox or USB-Server

The high-power PoE Injector enables Ethernet-enabled infrared camera installations without power outlets, upgrading non-PoE switches and avoiding new switch costs. It supports IEEE802.3af (15.4W) and IEEE802.3at (30W) standards. With RJ-45 input and output jacks, it connects devices up to 100 meters apart. The compact, robust metal design allows hidden installation, featuring an integrated power supply. Configuration-free setup simplifies adding PoE support.

EtherNet/IP for Optris CSVision Pyrometer and Infrared Cameras

EtherNet/IP Interface-Kit

EtherNet/IP Interface-Kit

The EtherNet/IP Interface-Kit for Optris Xi series infrared cameras and CSvision pyrometers integrates Optris sensors with Allen Bradley PLC systems. As a leading U.S. industrial protocol, EtherNet/IP supports factory, hybrid, and process automation. This kit enables robust data transmission, facilitating high-speed communication between sensors, controllers, and data acquisition systems. It enhances temperature monitoring flexibility, ensuring precise control, operational efficiency, and streamlined integration for complex processes.

Ethernet TCP/IP and Modbus TCP Interface-Kit for CSVision and Infrared Cameras

Xi and CSVision – Ethernet TCP/IP and Modbus TCP Interface-Kit

Xi and CSVision – Ethernet TCP/IP and Modbus TCP Interface-Kit

The Optris Ethernet TCP/IP / Modbus TCP interface integrates autonomous Optris Xi series infrared cameras and CSVision pyrometers into industrial automation systems. It enables data transmission over Ethernet networks using TCP/IP and supports Modbus TCP for communication between devices like controllers and data acquisition systems. This interface enhances temperature monitoring flexibility, facilitating real-time data acquisition, analysis, and integration, ensuring precise temperature control and operational efficiency.

Input / Output Process Interface Connection Cable for USB-native Infrared Cameras

Standard Process Interface for PI series, Xi 400 and Xi 640

Standard Process Interface for PI series, Xi 400 and Xi 640

This Standard Process Interface (PIF) cable is crucial for advanced industrial applications with USB-native infrared cameras. It integrates with process control systems, providing analog and digital I/O capabilities. Programmable via PIX Connect software, it supports 0-10 V for analog inputs and outputs. The 1m cable includes integrated electronics and a terminal block for precise control and monitoring.

Ethernet to USB interface with High Operating Temperature Rating with Fast Ethernet

Ethernet to USB Server HT

Ethernet to USB Server HT

The USB-Server HT is a high-temperature USB-to-Ethernet interface for remote control of infrared cameras and pyrometers. It supports connections up to 120 meters and operates efficiently from 0°C to 60°C. Compatible with USB 2.0, it offers data rates up to 100 Mbit/s, two USB ports, TCP/IP support, and 500 VRMS galvanic isolation. It can be configured remotely and powered via PoE or 24-48 V DC.

Cables

Ethernet Connection with PoE adapter for Xi 80 / Xi 410 / Xi 410 MT / Xi 1M

Ethernet Cable for Xi series

Ethernet Cable for Xi series

The Ethernet cable is essential for long-distance communication to the infrared camera. It optionally supports Power over Ethernet with an electronics box, which offers simultaneous data and power transmission for Xi series cameras. Ethernet supports high-speed communication and reliable power delivery, reducing the need for separate cables. An Ethernet connection with an Xi infrared camera can bridge up to 20m. Special high-temperature versions up to 250 °C are available.

For connection to Smartphone or Tablet with the Android IRmobile App

IR App Connector Cable for Optris Infrared Cameras

IR App Connector Cable for Optris Infrared Cameras

The IRmobile App Connector cable connects Optris infrared cameras to Android devices via micro-USB or USB-C ports. It enables direct data transfer and power supply, facilitating real-time monitoring and analysis through the IRmobile app. Ideal for field applications, it allows users to access and manage settings, enhancing efficiency. Essential for engineers needing quick access to infrared camera data from their smartphones or tablets.

Calibration & Certificates

High-Precision Ambient Temperature Reference Source for Accuracy Upgrade

Calibration Source BR 20AR

Calibration Source BR 20AR

The BR 20AR is an ambient temperature reference source for enhancing the accuracy of Optris PI and Xi infrared cameras. Operating from 18°C to 33°C, it features a high emissivity radiator and a 16-bit digital temperature sensor with ±0.1°C accuracy. Compact at 200 x 200 x 82 mm and 2.5 kg, it mounts on ceilings or walls and connects via a 5-pin process interface, reducing camera uncertainty to ±0.5°C.

Setting up Optris Infrared Cameras for the Highest Accuracy and Precision

Adjustment for Optris Infrared Camera

Adjustment for Optris Infrared Camera

Infrared camera calibration at Optris ensures accuracy by comparing the camera’s readings to known temperature standards. The camera is exposed to calibrated blackbody sources in a controlled environment, with adjustments made for multiple temperature points across the operational range and for each pixel. The process is documented, including environmental conditions, equipment used, and technician credentials, verifying performance against PTB or NIST standards.

Which Is the Right Infrared Camera?

Click here to find the product that suits your demands.

Optris state-of-the-art infrared sensors are designed to operate continuously in hot environments, providing precise and reliable non contact temperature measurements. Nevertheless, accessories for infrared cameras are frequently overlooked in its complexity and as and essential cost factor in other competing setups.

For seamless integration into your industrial processes, Optris offers additional mechanical interfaces, high temperature cabling, interface and housing options. The affordable wide range accessories offered by Optris ensures optimal performance and protection as a complete solution in various demanding industrial applications. Optris offers a universal outdoor protection housings, capable of withstanding cold and hot ambient temperatures ranging from the -40 °C to 50 °C. These robust housings ensure reliable performance in diverse outdoor environmental conditions, making it and indispensable addition to enhance the durability of Optris infrared cameras and temperature sensors.

The Optris Cooling Jacket Advanced for cameras stands as a testament to reliability and durability in hot environments. Specifically engineered and manufactured in Germany to safeguard the infrared camera in high-temperature surroundings, this cooling solution can effectively operate with air up to 100 °C and water up to 315 °C. The Cooling Jacket Advanced not only ensures the longevity of the device but also facilitates the integration of additional components like PI NetBox, USB Server Gigabit, and the Industrial Process Interface (PIF). In industrial settings, where dirt, dust and smoke is prominent, Optris air purge collars come into play to ensure a clean optic. Available in different sizes to accommodate various devices, these collars provide protection against settlements of dirt. The laminar air flow technology takes center stage in our commitment to maintaining a clean and dust-free environment around the lens.

The continuous and uniform airflow minimizes the settling of dust on the lens, guaranteeing the longevity of the infrared cameras performance. Optris offers and array of protective windows to further enhance the robustness of the measurement devices. These optical accessories act as a barrier against harsh environmental conditions, vacuum or heat. The protective windows and mounting accessories are designed to withstand challenging industrial environments, making them and indispensable addition to integrate Optris products. Shutter mechanisms play a crucial role in safeguarding cameras from impacts. The shutter are closed for added protection, ensuring that your infrared sensor remains shielded when not in use.

This feature contributes to the overall longevity and reliability of the device, especially in environments prone to dirt, dust or debris from breaking glass. To prove the accuracy and precision of cameras, the devices can be acquired with a Certificate of Calibration, traceable to PTB or NIST standards. Optris not only delivers state-of-the-art infrared cameras but also provides a comprehensive range of accessories designed to enhance performance and protection.

From Cooling Jacket Advanced to air purge collars, cables, protective windows, shutters, and industrial interfaces – Optris offers a solution in every aspect of non-contact temperature sensing in harsh industrial environments.

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